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排刀车铣复合机床

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详细介绍

XKNC-50GY排刀车铣复合机床是在50G基础之上,开发了Y轴动力刀具以增强铣削功能,X向或Y向动力刀具由普通排刀车床可加装的一把增加到两把或是三把,动力刀具沿Y轴方向进给,可以实现径向面加工、孔加工、端面槽加工、铣削及异型轮廓等复合加工,并具备动力刀具刚性攻丝功能,真正实现了排刀车床的车铣复合加工。


性能特点:


  • 1.高刚性

    10.jpg

    1、床身为对称式结构设计刚性足,主轴与Z轴居于床身中间位置,有效减小热変位对位置精度的影响。

    2、HT300材质,其强度高,耐磨性好,整体设计优良、减震效果好。

    1. The bed is a rigid structure with a rigid structure. The main shaft and the Z-axis are located in the middle of the bed, which effectively reduces the influence of the thermal clamping position on the position accuracy.

    2. HT300 material, its high strength, good wear resistance, excellent overall design, excellent shock absorption effect.

  • 2.导轨

    1、延用日本北村百年传承的刮研技术及超精研磨工艺,并配置自动润滑系统,确保机床长期高精度、高稳定性。

    2、使用燕尾导轨结构,HT300材质,其强度高,耐磨性好,整体设计优良、减震效果好。

    3、硬轨结构,接触面均经过刮研处理,每平方英寸刮研点数一般12-14个,使刚性提高明显。

    4、Z轴采用双山型滑动导轨,*满足刚性要求高,加工范围大的自动化加工。

    1. Extend the scraping technology and super-fine grinding process of the Japanese village of Bukchon for centuries, and configure the automatic lubrication system to ensure long-term high precision and high stability of the machine.

    2. Using the dovetail rail structure, HT300 material, its high strength, good wear resistance, excellent overall design, excellent shock absorption effect.

    3. Hard rail structure, the contact surface is subjected to scraping treatment, the number of scraping points per square inch is generally 12-14, so that the rigidity is obviously improved.

    4. The Z-axis adopts the double-mount type sliding guide rail, which can fully satisfy the automatic processing with high rigidity and large processing range.


    1 [原始大小].jpg

    X轴导轨X-axis guide

    2、双山型滑动导轨.jpg

    Z轴导轨Z-axis guide

  • 3.Y轴驱动动力刀具

    5-1、Y轴驱动动力刀具.JPG

    Y轴驱动动力刀具 Y-axis drive power tool

    5-2、刀具布局.jpg

    电机功率:750W          Motor power: 750W

    最高转速:6000r/min      Maximum speed: 6000r/min

    Y轴快进速度:15m/min      Y-axis fast forward speed: 15m/min

    Y轴行程:95mm          Y-axis travel: 95mm

    最大安装动力刀具数量:3把  Maximum installed power tools: 3

    弹簧夹头规格:ER16       Spring collet specification: ER16

    动力刀具沿Y轴方向进给,可以实现径向面加工、孔加工,工件端面的切槽、铣削及异型轮廓加工等三轴联动复合加工,并具备动力刀具刚性攻丝功能(特配),真正实现了排刀车床的车铣复合加工。

    The power tool is fed in the Y-axis direction, which can realize three-axis joint machining such as radial surface machining, hole machining, slotting, milling and profile machining of the workpiece end face, and has the power tool rigid tapping function (special). The turning and milling composite machining of the lathe lathe is realized.

  • 4.高精度主轴

    6 (1).png

    1、轴芯:使用*的主轴材料,经过多道热处理和精细加工,耐冲击和耐磨性更强。。

    2、轴承:使用进口品牌高精密滚珠轴承,采用P4级,终身免维护。

    3、防水:使用进口的高级防水环。

    1. Shaft core: It uses unique spindle material, after multiple heat treatment and fine processing,, with stronger impact resistance and wear resistance. .

    2. Bearing: the use of imported brand high-precision ball bearings, using P4 level, lifetime maintenance-free.

    3. Waterproof: use imported advanced waterproof ring.

    6 (2).png

    4、可选配电主轴,采用油冷机冷却,保证高精度。

    5、特殊配置可选用内置电主轴, 内置电机主轴Ф30规格主轴转速8000rpm,采用油热交换器冷却,保证了主轴的高速高精度。适合于对精度、光洁度要求较高的工件加工,极大提高了生产效率。

    4. Optional power distribution spindle, cooled by oil cooler to ensure high precision.

    5. Special configuration can be selected with built-in electric spindle, built-in motor spindle Ф 30 specifications spindle speed 8000rpm, using oil heat exchanger cooling, to ensure the high speed and high precision of the spindle. It is suitable for workpiece processing with high precision and smoothness, which greatly improves production efficiency.

  • 5.操作系统 FANUC Oi-TF

    FANUC操作系统

    1. 高速高精度刚性攻丝。

    2. 复合加工循环,能简化车床编程。

    3. 圆柱插补功能,能够按照圆柱表面的展开图进行编程。

    4. 直接尺寸编程,能简化部件加工程序的编程。

    5. 记忆型螺距误差补偿,可对丝杠螺距误差等机械系统中的误差进行补偿,补偿数据以参数的形式存储在CNC的存储器中。

    6. CNC内装PMC编程功能,对机床和外部设备进行程序控制。

    7. 随机存储模块,可在CNC上直接改变PMC程序和宏执行器程序。

    FANUC operating system

    1. High speed and high precision rigid tapping.

    2. Composite machining cycle that simplifies lathe programming.

    3. Cylindrical interpolation function, which can be programmed according to the developed view of the cylindrical surface.

    4. Direct size programming simplifies the programming of part program.

    5. Memory pitch error compensation can compensate the error in mechanical system such as screw pitch error. The compensation data is stored in the memory of CNC in the form of parameters.

    6. The CNC has built-in PMC programming function to control the machine and external equipment.

    7. Random memory module, which can directly change the PMC program and macro executor program on the CNC.

  • 6.燕尾式特制刀具座底板

    8、燕尾式特制刀具座底板.jpg

    采用与20G机床同等规格尺寸设计,可使用20排刀系列标准刀座,增加排刀数量,实现最大可安装刀具数量9把。

    Adopt the same measurement with 20G design, can use the 20 Gang type standard tool holders, it increased the tools quantity the maximum can install 9 tools.

  • 7.多样的自动夹具开闭及夹紧装置选择

    液压回转缸:

    1、过程稳定,容易吸收冲击和振动。

    2、夹持力大,易实现无级调速,调速范围较大。

    3、液压站保压可靠、效率高、构造简单。

    Hydraulic rotary cylinder:

    1. The process is stable and easy to absorb shock and vibration.

    2, the clamping force is large, easy to achieve stepless speed regulation, the speed range is large.

    3. The imported hydraulic station has reliable pressure retention, high efficiency and simple structure.


    10.jpg

    液压回转缸Hydraulic rotary cylinder

    8.液压发生装置 ( 4L ).jpg

    液压站Hydraulic station

    气动回转缸:

    1、操作简单,便于与实现自动化。

    2、响应快速,提高生产效率。

    3、可选配卡盘夹紧方式,夹紧精准,夹持范围大。

    Pneumatic rotary cylinder:

    1. Simple operation, easy and automatic.

    2. Fast response and improve production efficiency.

    3, optional chuck clamping method, accurate clamping, large clamping range.

    4-3、气动回转缸.jpg

    气动回转缸Pneumatic rotary cylinder

  • 8.排屑器

    12.jpg

    零件加工产生的铁屑自动排出机床,适合于自动化加工和切屑余量大的情况。

    The iron scraps produced by the parts are automatically discharged out of the machine and are suitable for automatic machining and large chips.

  • 9.切削油装置

    13切削油装置(50G).jpg

    用于存储冷却液,配备冷却泵,实现冷却液回路循环。

    It is used to store the coolant and is equipped with a cooling pump to achieve circulation of the coolant circuit.

  • 10.油雾收集装置

    16.jpg油雾收集装置.jpg

    降低污染,改善作业环境。

    Reduce pollution and improve the working environment.

  • 11.高压内冷却装置

    26高压冷却装置.jpg

    可有效冷却润滑,提高效率保证产品质量。

    It can effectively cool lubrication and improve efficiency to ensure product quality.

  • 12.夹紧检测装置

    28夹紧检测装置.jpg

    高精度传感器检测灵敏,确保夹持状态良好,有效提高生产质量。

    High-precision sensor detection is sensitive, ensuring good clamping and improving production quality.




技术参数:


(1)机械本体标准规格MACHINE SPECIFICATIONS

项目Item

50G参数  50G Parameter

50G(带Y轴)参数   50G  (with Y axis)Parameter

加工能力 Capacity

床身上最大回转直径Swing over bed

Ф270mm

刀座底板上回转直径Swing over cross slide

Ф160mm

最大加工直径Max. machining diameter

Ф100mm

最大加工长度Max. machining length

100mm

主轴  Spindle

主轴速度Spindle speed

MAX.6000r/min

内置电主轴规格主轴转速(特配)Built-in motorized spindle speed (Optional Accessories)

MAX.8000r/min

主轴通孔直径Through hole diameter

Ф30mm

回转速度变换Number of speed ranges

无级(S指令)Step-less

主轴中心高度Height from floor to spindle center

1030mm

快进速度  Rapidly travel

X轴快进速度X-axis rapid traverse

15m/min

Z轴快进速度Z-axis rapid traverse

15m/min

Y轴快进速度Y-axis rapid traverse

-

15m/min

行程   Stroke

X轴行程X-axis travel

250mm

Z轴行程Z-axis travel

250mm

Y轴行程Y-axis travel

-

95mm

电机 Motors

主轴电机Spindle servo motor

3.7/5.5 KW

进给轴(X/Y)轴电机Feed servo motors

0.75KW

进给轴Z轴电机Feed servo motors

1.2KW

Y轴动力刀 Y-axis drive power tool

动力刀最高转速drive power tool maximum speed

-

MAX.6000r/min

动力刀电机功率Motor power tool installation number

-

750W

最大安装动力刀数   Maximum power tool installation number

-

3

动力刀弹簧夹头规格Spring collet specification

-

ER16

其它   Etc.

总电气容量Required electric power

8KVA,AC200V±10%,50Hz

机床尺寸(长×宽×高)Floor space

约1670×1470×1650mm

机床重量Mass of machine

约1500kg

(2)CNC装置标准规格CNC UNIT SPECIFCATIONS

控制系统 Control unit

FANUC 0i TF

控制轴数 Controlled axis

同时控制2轴(X/Z),手动1轴Simultaneously controllable 2axis, 1axis in manual mode

输入方式Input system

MDI键入、绝对/增量值同时并用   MDI keyboard input、combined use of absolute/incremental programming

程序记忆容量Part program storage length

512KB

插补功能Interpolation function

直线、锥面、圆弧、车螺纹   Linear interpolation、pyramidal interpolati Circular interpolation、threading interpolation

最小设定单位Minimum Setting

X:0.0001mm(直径dia.)            Z:0.0001mm

最小移动单位Minimum Travel Setting

X:0.0005mm       Z:0.001mm

切削进给速度Feed rate

1~10000mm/min

刀具补偿设定Tool offset

64组Group

辅助机能Auxiliary functions

M2、S4、T4

停顿时间Dwell time

0~99999.999s

工进倍率Feed rate override

0~150%

快进倍率Rapid traverse override

F0、25、50、100%

输入输出接口Input/Output interface

RS232C/CF卡/USB

显示语言Display language

中文、英语、日语     Chinese、English、Japanese

(3)其它规格OTHER SPECIFICATIONS

单一固定循环循环功能(G90,G92,G94)Canned cycles

异常负荷检出功能  Unexpected disturbance torque detection

英制/公制转换Inch/metric conversion

可编程数据输入   Programmable data input

复合型固定循环功能(G70-G76)Multiple repetitive cycles

第二辅助功能(B代码)  Custom macro B

加工时间,加工数量表示Run hour and parts count display

恒表面切削速度控制   Constant surface speed control

钻孔固定循环(G80-G89)Canned cycles for drilling

图纸尺寸直接输入  Direct Drawing dimension programming

极坐标补偿(G12.1、G13.1) Polar coordinate interpolation

刀尖半径补偿    Tool nose radius compensation

圆柱补偿(G07.1)Cylindrical interpolation

螺纹加工回退    Threading retract

背景编辑Background editing

显示软盘程序目录    Directory display of floppy cassette

变螺距螺纹车削(G34)Thread Cutting

工件坐标系(G52-G59)Workpiece coordinate interpolation

图形显示Graphic function

追加宏指令变量   Additional of custom macro common variables

宏指令Custom macro

顺序号搜索  Sequence number search

扩充程序编辑Extended part program editing


*由于产品不断更新,产品规格如有变化,恕不另行通知。

Specifications subject to change without notice for improvements and modifications



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